Int J App Pharm, Vol 12, Issue 6, 2020, 173-178Original Article

DEVELOPMENT OF NOVEL MICROSTRUCTURED LIPID CARRIERS FOR DISSOLUTION RATE ENHANCEMENT OF ALBENDAZOLE

CASTRO ALPIZAR J. A.a*, PACHECO MOLINA J.b, VARGAS MONGE R.b, MADRIGAL REDONDO G.c

aFaculty of Pharmacy, University of Costa Rica, San Jose, Costa Rica, bLaboratory of Pharmaceutical Technology, Faculty of Pharmacy, University of Costa Rica, San Jose, Costa Rica, cLaboratory of Biopharmacy and Pharmacokinetics (LABIOFAR), Institute of Pharmaceutical Research (INIFAR), Faculty of Pharmacy, University of Costa Rica, San José, Costa Rica
Email: castro2593@hotmail.com

Received: 05 Jul 2019, Revised and Accepted: 14 Aug 2020


ABSTRACT

Objective: This study aimed to develop a microstructured lipid carrier that improves the rate of dissolution of the active pharmaceutical ingredient (API) Albendazole.

Methods: A solvent diffusion method was used for the development of microstructured lipid carriers. The developed carriers were characterized by optical microscopy, infrared spectroscopy, differential scanning calorimetry (DSC), X-ray diffractometry (XRD), and dissolution testing.

Results: The morphology of the carriers was irregular, and their size tends to decrease with the addition of modifiers. Furthermore, the diffractograms and the thermograms indicated a loss of crystallinity. The thermograms and infrared spectra showed that there are not chemical incompatibilities between the API and the excipients. When the lipid carrier particles were modified with Aerosil® 200 (specifically when using this excipient at a level of 6% w/w), dissolution was increased up to 85.96±1.17 % of the drug content as per USP test for Albendazole tablets in comparison with 36.13±0.52 % for a lipid carrier formulation without modifiers.

Conclusion: It was demonstrated that it is possible to develop a modified lipid carrier that improves the dissolution rate of an API with a low solubility, which was related to the amorphization of the API crystalline structure.

Keywords: Albendazole, Microstructured lipid carrier, Dissolution, Crystalline structure


INTRODUCTION

Current methods of drug delivery aim to facilitate the arrival of the API to a specific therapeutic target. One of the main considerations for oral administration of drugs is to ensure the dissolution of the active pharmaceutical ingredients. To achieve this, it is possible to use drug delivery systems based on micro and nanotechnology. Within these systems, lipid carrier particles are becoming more popular, because this type of materials are easy to characterize and can be use in different administration routes [1].

The use of lipid materials as a matrix for microspheres can have some advantages. For example, these kinds of materials are usually biocompatible, biodegradable, non-immunogenic, and they are not expensive [2]. One of their main advantages is that they allow to encapsulate a great variety of non-water soluble compounds [2-4]. Among these compounds, these carriers could be useful to the class II drugs according to the Biopharmaceutical Classification System, which are characterized by showing a low aqueous solubility and high membrane permeability. These characteristics cause a limited absorption due to a low dissolution rate [3]. An example of this kind of drug is Albendazole (ABZ), which has a low bioavailability that is attributed to its low aqueous solubility, which is considered the rate-limiting step for its absorption [5].

This research aims to study the effect on the dissolution rate for ABZ from lipid carrier particles modified with different excipients, to favor the fast disintegration of the lipid matrix and the release of the API. Specifically, the incorporation of a pore-forming agent (Aerosil® 200), a disintegrant (crospovidone), and the combination of both were tested.

Additionally, the improvement in the dissolution rate of ABZ would allow its application in different pathologies that need the drug to reach systemic circulation (for example neurocysticercosis).

Currently, it is common to achieve an improvement in the dissolution rate of poorly soluble drugs through the formulation of complexes with cyclodextrins and solid dispersions, which can be costly and not as effective when developing in vivo trials. The advantages of formulating a lipid carrier are improving a drug´s dissolution and in vivo absorption, high biocompatibility, and its low cost compared to other microparticle manufacturing techniques. This type of lipid carriers could be tested in other pharmaceutical ingredients that need significant improvements in their dissolution rates.

MATERIALS AND METHODS

Chemicals and reagents

The reagents used were hydrochloric acid, Aerosil® 200 (colloidal silica), ABZ, crospovidone, ethanol, sodium hydroxide, methanol, glyceryl monostearate, polyethylene glycol 6000 (PEG 6000), polyvinylpyrrolidone K25, and caprylic/capric triglyceride.

Preparation of lipid carriers

The solvent diffusion method for the formation of nanostructured lipid carriers, described by Hu et al., was followed with some modifications [6]. The API was dissolved in 25 ml of acidified methanol, then the glyceryl monostearate, the caprylic/capric triglyceride, and the polyethylene glycol 6000 (PEG 6000) were dissolved in the ABZ solution, with manual agitation, on a water bath at 55 °C. The resultant organic solution was rapidly dispersed into 100 ml of 0.2% polyvinylpyrrolidone K25 w/v aqueous solution, under mechanical stirring at 600 rpm on a water bath at 55 °C for 3 min. Then 300 ml of cold distilled water (5–10 °C) was added and the dispersion was transferred to an ice bath, maintaining the agitation. Stirring was stopped when the dispersion reached a temperature of about 20 °C. It was left to rest and then the supernatant liquid was decanted. The microparticles were placed on absorbent paper towels and were allowed to dry at room temperature for 24 h in a desiccator with silica. The modifying agents (Aerosil® 200 and/or crospovidone), were added in the organic solution at different proportions, following the same methodology described above. The exact composition of all carriers prepared is given in table 1.

Table 1: Formulations of the microstructured lipid carriers (%w/w)

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
PEG 6000 42.5 41.5 40.5 39.5 39.0 38.5 41.5 40.5 39.5 39.5 39.5 39.5
Glyceryl monostearate 31.9 31.1 30.4 29.6 29.2 28.9 31.1 30.4 29.6 29.6 29.6 29.6
Caprylic/capric triglyceride 10.6 10.4 10.1 9.9 9.8 9.6 10.4 10.1 9.9 9.9 9.9 9.9
ABZ 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Aerosil® 200 0.0 2.0 4.0 6.0 7.0 8.0 0.0 0.0 0.0 1.5 3.0 4.5
Crospovidone 0.0 0.0 0.0 0.0 0.0 0.0 2.0 4.0 6.0 4.5 3.0 1.5

ABZ: albendazole; PEG 6000: polyethylene glycol 6000

Carrier’s characterization

Morphology and size

The shape and size of the lipid carriers were determined with an Olympus CX31 optical microscope, the samples were visualized with a magnification setting of 40X and were analyzed using ImageJ software.

Differential scanning calorimetry (DSC)

A Setline® STA/STA+calorimeter (Setaram) was employed. Approximately 10 mg of the samples were put in the aluminum sample holders. The scan rate was 10 °C/min in the 25 °C-250 °C temperature range. The analysis was developed under a helium purge and an empty aluminum sample holder was used as the reference.

X-ray diffraction (XRD)

We analyzed samples in a Bruker D8 Advanced powder X-ray diffractometer. The source used was Cu Kα1-Kα2, with Bragg Bentano configuration and Linx-eye linear detector. We collected the data in a 2θ range from 5 ° to 50 ° with 0.020 ° per step and a speed per step of 384 s.

Fourier-transform infrared spectroscopy (FT-IR)

We used a Perkin Elmer FT-IR spectrometer spectrum 1000 with potassium bromide disks and a lithium tantalate detector to collect FT-IR spectra, with a rate of 0.3 cm/s and a resolution of 4.0 cm-1, in intervals of 2.0 cm-1. All spectra were recorded from 4000 cm-1 to 400 cm-1.

Drug loading and encapsulation efficiency

We followed the methodology for content uniformity described in the monograph of ABZ tablets in USP40 with some modifications [7]. We analyzed each formulation in triplicate. We transferred samples of microparticles equivalent to 40 mg of ABZ (according to the theoretical amount in the formulation) to 100 ml volumetric flasks. Then, we added about 60 ml of acidified methanol, and mechanically stirred the flasks for 30 min. Finally, we diluted the solutions with acidified methanol up to a volume of 100 ml.

We filtered a portion of each solution, discarding the first 20 ml. Then, we transferred 1.0 ml of the filtrate to a 200 ml volumetric flask, and diluted it with 0.1 N sodium hydroxide up to a volume of 200 ml. We measured the absorbance of these solutions and the standard solution at the wavelength of maximum absorption, at approximately 308 nm. We used 0.1 N sodium hydroxide as the blank solution.

Calculations were performed as follows:

. (1)

……. (2)

… (3)

Dissolution test

We followed the methodology described in the monograph of ABZ tablets of USP40 [7]. The dissolution medium was 900 ml of 0.1 N hydrochloric acid at 37 °C±0.5 °C and dissolution apparatus 2 was used at 50 rpm for 30 min. We used samples of micro particles equivalent to 200 mg ABZ (based on the results of drug loading assay). To facilitate the incorporation and wetting of the lipid carriers with the dissolution medium, we mixed the dry particles with 3% w/w sodium lauryl sulfate for three minutes before adding them to the dissolution medium. We analyzed each formulation in triplicate.

We transferred a volume of 10.0 ml of a filtered portion of the solution under test to a 250 ml volumetric flask, and then diluted it with 0.1 N sodium hydroxide to volume. We measured the absorbance of these solutions and the standard solution at the wavelength of maximum absorption, at approximately 308 nm, using 0.1 N sodium hydroxide as the blank solution.

Calculations were performed as follows:

….. (4)

…… (5)

Data analysis

The data are expressed as mean ± SD and were compared by one-way ANOVA, followed by Tukey post hoc test. The differences were considered statistically significant when p<0.05. The analysis was performed using the GraphPad Prism 5 software and Microsoft Excel 2016.

RESULTS AND DISCUSSION

The particle size determination of the carriers is given in fig. 1. In general, it is noted that with the addition of Aerosil® 200 in concentrations above 4%, and in all the formulations with crospovidone or the combination of Aerosil® 200-crospovidone, a decrease in the maximum particle size of the carriers is obtained, in comparison with the formulation without modifying agents (F1).

Aerosil® 200 has been reported as a viscosity-increasing agent [8, 9], which generates a decrease in the size of the microparticles [8].

Regarding the effect of crospovidone, when we putted the disintegrants in contact with a suitable fluid, they swollen and increased their size. The absorption of the liquid leads to an increase in the effective concentration of the solutes and to a decrease in the volume of free fluid, which reduces the movement of the liquid and this generates the increase in viscosity [10].

Although we originally added both excipients in the organic phase, it should be considered that a certain amount could have passed to the aqueous phase. In that case, an increased viscosity has the effect of producing a higher degree of dispersion of the organic phase, forming smaller globules that after solvent diffusion and cooling will generate smaller solid microparticles.

When we examined the morphology of these carriers, as shown in fig. 2, we found that they had irregular shapes and sizes.

Fig. 1: Size determination of the microstructured lipid carriers, data given in mean±SD; n= 15

Fig. 2: Morphology of the microstructured lipid carriers. F1 (a), F4 (b), F8 (c) and F11 (d)

Fig. 3: Thermograms of the carriers developed. In descending order: albendazole (ABZ), F1, F4, F8 and F11

The thermograms obtained for the carriers developed are shown in fig. 3. There are two endothermic transitions, the first is between 60-70 °C and the second is a broad and slightly pronounced peak before 200 °C. The first transition is related to the melting of the matrix and the second transition is related to the melting of the API. However it is noted that the peak does not have the same characteristics as the peak registered for pure ABZ. The absence of the endothermic peak of the API can be attributed to the dissolution of the API in the molten matrix [11, 12], or the loss of crystallinity of the drug, i.e. it becomes an amorphous solid [12, 13]. We can assume a change in the crystalline structure of the compound, since the fusion occurs at a lower temperature and the peak is wider and less intense than that corresponding to the pure drug [9].

Diffractograms from the XRD assay are shown in fig. 4. The carriers designed clearly show the presence of the signals assigned to the API, which indicates the absence of chemical interactions between the components. However, these characteristic transitions of the API decrease in intensity, which confirms a loss of the crystallinity of the ABZ [14].

Fig. 4: X-ray diffractograms of Albendazole (ABZ) (a), F1 (b), F4 (c), F8 (d) and F11 (e)

The IR spectra of ABZ and the carriers are shown in fig. 5. The main API-related signals show no changes in the carriers’ spectra, which indicates that there are no chemical interactions between the API and the excipients. It can be seen that the absorption band at 3324 cm-1 in the carriers spectra becomes a little wider than in the original spectrum of ABZ, which is attributed to the stretching vibrations of the O-H bond presents in glyceryl monostearate and PEG 6000 [15, 16]. Another difference found in the carriers’ spectra consists of two intense peaks present approximately at 2915 cm-1 and 2849 cm-1, which represent C-H bond stretches of the excipients. The signal corresponding to the ABZ ester appears at 1740 cm-1, which is due to the stretching vibrations of the C = O bonds of glyceryl monostearate and Caprylic/capric triglyceride [16, 17].

Fig. 5: FT-IR spectra of Albendazole (ABZ) (a), F1 (b), F4 (c), F8 (d) and F11 (e)

Table 2 shows the results of the assays related to drug loading, encapsulation efficiency, and dissolution test. Regarding the dissolution test, in general, it is evident that the incorporation of the modifying agents increases the amount of dissolved ABZ, being the Aerosil® 200 at a concentration of 6% the excipient that improves the dissolution of the API at greater extent.

Table 2: Drug loading, encapsulation efficiency and dissolution test

Formulation Drug loading (%) Encapsulation efficiency (%) Dissolution percentage (mean±SD)
ABZ - - 1.50±0.50
ABZ+surfactant - - 11.45±3.21
F1 27.40±0.67 80.24±1.96 36.13±0.52
F2 27.11±0.79 75.13±2.17 19.94±0.23
F3 24.53±0.75 76.38±2.35 59.64±1.23
F4 21.17±0.48 76.79±1.74 85.96±1.17 *
F5 18.83±1.27 75.15±5.07 76.87±0.33
F6 26.76±0.50 82.92±1.54 69.54±1.91
F7 24.63±0.12 72.63±0.35 27.47±0.71
F8 26.25±0.23 77.98±0.69 57.77±0.43
F9 25.41±0.39 78.58±1.20 55.77±0.73
F10 25.70±0.49 86.59±1.64 64.03±0.69
F11 27.50±0.32 89.46±1.06 67.54±0.15
F12 23.74±0.42 85.80±1.48 67.74±0.88

Data given in mean±SD, ABZ: albendazole. n=3 * p<0.05 when comparing all groups.

The incorporation of a liquid lipid in the solid matrix causes that the microstructure of the carriers becomes imperfect. In this case, this facilitates the release of the drug from the matrix [6]. During the cooling process, the solid lipid crystallize forming a small nucleus free of liquid lipid. Therefore, most of the caprylic/capric triglyceride is going to be located in the outer layer of the carriers. As the drug tends to be more soluble in the liquid lipid, this outer layer has a higher drug load that can be easily released by diffusion or erosion of the matrix [17].

It is important to mention that the incorporation of PEG 6000 into the lipid carriers has an important role in the release of the API. When the carriers are exposed to the dissolution medium, the PEG begins to dissolve, which favors the degradation of the matrix, increasing its porosity and facilitating the diffusion of ABZ into the dissolution medium [18].

Aerosil® 200 can reduce the size and agglomeration of the particles, which increases the surface area, leading to an increase in the interaction of the carriers with the dissolution medium, favoring the diffusion of the drug to the medium [19]. Besides, it should be taken into account that the Aerosil® 200 is hydrophilic and it will tend to hydrate [20]. Therefore, being dispersed in the carrier matrix, it will facilitate its hydration, increasing the contact of the carrier with the dissolution medium, and promoting the diffusion of the API.

The mechanism of drug release from our carriers can occur by diffusion and/or erosion of the matrix [17]. The mechanism of disintegration of crospovidone is related to swelling, porosity, and capillarity [21-23]. It could be thought that by obtaining lipid carriers with crospovidone dispersed in its structure, it would behave similarly. Upon contact with the dissolution medium, crospovidone will swell, producing the erosion of the matrix and entry of liquid into the carriers, which would explain the improvement observed in the dissolution of the API.

Besides the technological benefits provided by the designed carriers, such as the greater surface contact with the dissolution medium and rapid release of the drug from the matrix, the modification of crystalline structure should be considered as a determining characteristic. Many solid compounds can present polymorphism, due to their ability to form crystalline networks with different arrangements or conformations. The polymorphs of the same chemical compound, in addition to differing in the structure of their solid-state, they also differ in physical and chemical properties, which affects the stability, dissolution, bioavailability, and other characteristics of the drug [24]. In general, it is established that a solid in an amorphous state is easier to dissolve than the same compound on a state with an ordered crystalline lattice, since less energy is needed to distort its molecular network. The DSC and XRD assays showed a loss in the crystallinity of the API in the carriers developed, which is correlated with the improvements observed in the dissolution test.

CONCLUSION

The lipid carriers modified with Aerosil® 200 (specifically when using the excipient at 6% w/w), show the best results regarding the performance in the dissolution test.

The improvement in the drug release rate of ABZ can be attributed to the decrease in the crystallinity of the active ingredient in the formulations, as suggested by DSC and XRD assays.

From the infrared spectra and XRD of the lipid particulate carriers, where characteristic signals of the API are present, we can conclude that the interaction between the API and the excipients is only physical.

FUNDING

Nil

AUTHORS CONTRIBUTIONS

All the authors have contributed equally.

CONFLICT OF INTERESTS

Declared none

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